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CrossFlow Separator
Tramp Oil Control for Industrial Fluid
The SmartSkim CrossFlow System sets the industry standard for skimming and separating floating oil and solids from industrial fluids. It is designed as a simple, trouble-free solution for removing free floating and mechanically dispersed tramp oils from wash tanks, individual machine coolant sumps and many other manufacturing process fluids. Based on gravity flow and coalescence, the CrossFlow System can reduce tramp oils to less than 1% in a single pass.
Applications
- Water soluble, semi-synthetic & synthetic coolants from machining and grinding
- Alkaline washwaters
- Stamping fluids
- Wastewater pre-treatment
- Aqueous quench pits
- Die casting mold release fluids
- And any application where separation of two immiscible fluids is required
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ecoLine-a – Above Ground
Above ground Oil Water Separator according to EN858 und DIN1999 to separate free, non-emulsified oil from water.
The ecoLine-a oil/water separator must be installed above grade and leveled on a solid surface and is designed to separate non-emulsified light liquids or low-water-soluble fluids with a specific gravity below 0.95 (gasoline, diesel, heating oils and other mineral oils) from effluent discharge. A two-step separation process, gravity separation and removal of small oil particles by coalescing media elements, produce high removal efficiencies.
The ecoLine-a is made of high grade polyethylene and offers a full range of above ground oil water separators (please see the sizes below).
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ecoLine-b – Oil Water Separator
Oil Water Separator according to EN858 und DIN1999 to separate free, non-emulsified oil from water.
The ecoLine-b oil/water separator is designed to separate non-emulsified light liquids or low-water-soluble fluids with a specific gravity below 0.95 (gasoline, diesel, heating oils and other mineral oils) from effluent discharge. A two-step separation process, gravity separation and removal of small oil particles by coalescing media elements, produces high removal efficiencies.
The ecoLine-b models are made of Stainless Steel Grade 304 and high grade polyethylene and offer a full range of below ground oil water separators from 50gpm (3l/s) to 1100gpm (70l/s).
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ecoSep – Oil Water Separator
Below Ground Oil Water Separator according to EN858 and DIN1999 for the separation of free non-emulsified oil from water.
The ecoSep oil water separator is designed to separate free non-water-soluble light with a maximum specific gravity of 0.95 from water (petroleum byproducts such as gasoline, diesel and other mineral oils).
The automatic shut-off valve stops the flow from the grit chamber either when the maximum oil storage capacity is reached or when a certain liquid level in the separation chamber is exceeded. In its closed position, the valve is tight up to 50kPa (5m total head) pressure.
With ecoSep you receive a high-grade quality product, that (by proper use) exceeds all guidelines of European, Australian and North American Standards for oil/water separation.
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ECOSTOP- SPILL CONTROL
Readily prepared for the installation in a circular precast concrete structure.
The automatic shut-off valve stops the flow from an above-grade area either when the maximum oil storage capacity is reached or when a certain liquid level in the separation chamber is exceeded. In its closed position, the valve is tight up to 0.5 bar.
Components list:
– Spill Control Valve
– Float for Spill Control Valve
– PVC Pipe
– NBR Gasket for PVC Pipe
– Mounting Material -
ecoTop – Above Ground
Above ground Oil Water Separator according to EN858 and DIN1999 for the separation of free non-emulsified oil from water.
The ecoTop oil/water separator is designed to separate free non-water-soluble light liquids (as defined in the German Standard DIN1999 and the European Standard prEN 858-1) with a maximum specific gravity of 0.950 from water (petroleum byproducts such as gasoline, diesel and other mineral oils).
The sediment and solids pre-treated runoff is gravity fed or pumped (typically with a positive displacement
or diaphragm type pump) to the gravity separator through a submerged inlet pipe. The separation process relies on the fact, that light fluids have a lower specific gravity than water and thus float on the water surface.The ecoTop is made of stainless steel 1.4301, pickled and anodized after welding.
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EcoWarn-Level Sensors
Equipped with two probes. One is monitoring the thickness of the oil layer accumulated inside the separator, the other one is responsible for blockage detection, i.e. high level in case of sewer blockage or closure of the closing device.
ecoWarn is a combined control device for oil water separators to monitor the level of separated oil as well as to signalize a high liquid level inside the separation chamber.
The device can be adapted for various different supply voltages. The measuring circle is Ex-proof (tested according to the European Standard EN 50020).
ecoWarn is optimally designed to be used in combination with our oil water separators. -
Floating Suction Skimmers
The multi-patented SmartSkim® Suction Skimmer is the most efficient and most durable device available for skimming and removing floating oil and contaminants from industrial process fluids.
Most Efficient Devices for Skimming
Our patented suction skimmer changes position when fluid levels in your tank, bath or pit rise and fall. You can also easily set the exact depth of skim you need and fine tune it to accommodate aggressive surface skimming or to get underneath a foam layer to remove the floating oil.
Simply connect the SmartSkim® Suction Skimmer to the suction side of a transfer pump and you’re skimming. This unit continuously removes the topmost oily layer. When this SmartSkim® skimmer is used in conjunction with our SmartSkim® Separator Systems, skimmed oil can be continuously separated and removed from your fluids using no consumables.
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Greasebuster Fat Skimmer
Fat, Oil and Grease Skimme
Fats, oils and greases (FOG) are becoming a major issue in sewerage networks. There are increasing regulations for process companies to treat this issue before discharge, particularly in the food processing industries. The Greasebuster™ Fat and Oil and Grease Skimmer combines the innovation of Fat Skimmers and Oil Skimmers in its process of fat and oil removal from waste water tanks and systems by using Hydrophobic Belts which attract fats, oils and greases but reject water.
FEATURES AND BENEFITS
› Removes fats, oils and grease whilst rejecting water
› Prevents pipe and sewer blockages › Simple installation
› 24/7 operation › Removes up to 4m3 of FOG per day
› Temperature range of operation up to 50°C
› Reduces waste water bills through COD and solids reduction
› Reduces risk of environmental prosecution
› Removes microthrix, filamentous growth and floating solid waste
› Belt speed control and thermostatic temperature control
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The SmartSkim V3 Separator System
The SmartSkim V3 Vertical System sets the industry standard for skimming and separating floating oil and solids from industrial fluids. It is designed as a simple, trouble-free solution for removing free floating and mechanically dispersed tramp oils from wash tanks, individual machine coolant sumps and many other manufacturing process fluids. Based on other manufacturing process fluids. Based on gravity flow and coalescence, the V3 Vertical Separator can reduce tramp oils to less than 1% in a single pass.Benefits
• Reduce new fluid purchase costs up to 75% by extending the life of those fluids• Reduce waste volumes by 50% – 90%• Reduce cost of wash water detergent, heating & disposal costs• Consistently cleaner parts• Improve sump life, tooling, and parts quality• Reduce misting and smoke, machinecleanliness, environmental waste disposal,bacteria levels and their associated odors.• Separated tramp oils can be sold or recycled
